Traditional steelmaking ends in Port Talbot
The last remaining blast furnace in Port Talbot will stop producing steel on Monday, ending the traditional method of steelmaking in south Wales.
Tata Steel is expected to remove the last usable liquid iron from blast furnace 4 on Monday afternoon.
The closure of the heavy end at the UKâs largest steelworks is part of a restructure that will cut 2,800 jobs.
Future steelmaking in Port Talbot will rely on imports until an electric furnace, which melts scrap steel, is built.
Owen Midwinter, whoâs from Port Talbot, has already finished his last shift in the blast furnace control room.
He wants to stay with Tata, but said he is âin limboâ while he finds out if he will be matched to a job in another part of the company.
âEvery day there are rumours, it plays on your mind a bit,â he said.
Owen said he accepts he may have to move away to find the kind of work he wants.
âIf the worst comes to the worst and I do get made redundant, Iâd want to stay around here,â he added.
âIâve got my family, Iâve got the football club. But that might not be a possibility.â
He said there are mixed emotions amongst employees. For some, the significance âhas hit home a bitâ.
âTheyâre feeling it now, theyâve been there for years and years, and now itâs finally coming to an end.â
But a lot of people are âjust getting on with itâ, he said.
âItâs been a long process now and theyâre counting down the days for it to be off and they can start a new beginning elsewhere, either in the company or on their own.â
Blast furnaces produce molten iron by splitting rocks containing iron ore. It is a chemical reaction that requires intense heat, and which emits high levels of carbon into the atmosphere.
It is known as primary steelmaking, or virgin steelmaking, as it extracts iron from its original source and can be purified and treated to make all types of steel.
The BBC was given permission to record inside the blast furnace during its final days of operation.
James Raleigh, who has been involved in operating both blast furnaces in Port Talbot, said: âI have been in there quite a few times, but it is still very impressive to me.â
The works technical manager for the coke, sinter and iron department added: âWorking in this industry, the scale of it is absolutely huge. It is still very impressive every time I go in there.â
Temperatures inside the furnace reach over 2,000C (3,632F) with liquid iron âtappedâ by workers flowing out at a temperature of around 1,500C (2,732F).
The first of Port Talbotâs two blast furnaces was taken out of service in July, while the closure of the second will mark the end of primary steelmaking in Wales.
Tata Steel UK has consistently said that its blast furnace operations were losing ÂŁ1m a day, and it will invest ÂŁ1.25bn in an electric arc furnace which would reduce emissions and secure the future of steelmaking.
The UK government has committed ÂŁ500m towards the cost of the new technology, with construction set to begin in August 2025.
In the meantime imported steel slab will be milled in Port Talbot to continue supplying customers and Tataâs downstream sites in Trostre, Llanwern and Shotton.
Prof Geraint Williams from Swansea University said the end of blast furnace production was âa turning-point in steelmakingâ in the UK.
âYou are removing the capacity of the UK to be able to produce its own primary steel,â he said.
âWhat is produced in an electric arc furnace isnât primary steel. What youâre doing is recycling steel. Youâre re-melting it.â
Prof Williams said the closure of Port Talbotâs furnaces, and the expected closure of the UKâs last remaining blast furnaces in Scunthorpe, signalled a major change in the countryâs industrial history.
âGreat Britain is the birthplace of the industrial revolution, so itâs very surprising that â eventually â we will lose the ability to produce steel from scratch.â